Industrial Automation Solutions for Industrial Facilities
Full-cycle engineering solutions for industrial automation and production process optimization at commercial and industrial facilities.
Integration of Industrial Control Systems
The deployment of automation systems at production facilities is aimed at unifying technological units, sensors, and actuators into a single infrastructure. A coordinated engineering approach enables the management of separate production sectors. Design activities are carried out taking into account facility specifications and the necessity of integrating new solutions into the existing complex, including adjacent process control systems to ensure seamless data flow. During these engineering stages, we define the main parameters for data exchange between devices at different levels.
- Analysis of existing control infrastructure and gathering requirements.
- Determining the exchange structure between automation levels.
- Developing interface schemes for new and legacy equipment.
Integration of Industrial Equipment and Instrumentation
Work starts with an audit of the facility to determine the composition of equipment and automation needs. Engineering activities define the structure of data collection and the control of field actuators. An important part of the scope is aligning the technical parameters of all instrumentation devices and developing control algorithms. Based on gathered initial data, working documentation and connection schemes are prepared.
- Selecting field sensors and actuators according to process specifications.
- Developing control loop algorithms and safety interlock logic.
- Preparing specifications and materials datasheets for installation.
Data Aggregation and Production Monitoring
Creating a unified structure for parameter collection allows real-time monitoring of the production process. The accumulated operational data is transmitted to the upper control level. The design includes reliable communication channels and SCADA system development for the visual representation of all unit states. This helps dispatchers track deviations and prevent emergency situations.
- Configuring parameter collection from field devices.
- Organizing databases for storing trends and event logs.
- Creating operator screens for process visualization.
Phased Development of Industrial Automation
Modernization of existing capacities can be performed in phases, which reduces risks for continuous production cycles. To integrate automation devices, specialized control and automation cabinets are engineered and assembled. Phased deployment includes debugging each node, on-site checks, and subsequent transition to continuous operation. After completing checks, operator personnel are introduced to the new functions.
- Phased mounting and connection of automation hardware.
- Point-to-point signal verification and loop tuning.
- Handing over operational manuals and drawings to the client.
APS has operated in Kazakhstan since 2009 and delivers industrial projects in the oil refining, gas, chemical, pharmaceutical, mining, and energy sectors. Its projects use solutions from Siemens, ABB, Schneider Electric, Emerson, Yokogawa, Honeywell, and other industrial automation manufacturers.
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MTBE production plant. Installation and commissioning of instrumentation and process control systems (PCS) equipment, commissioning of automation cabinets, and SCADA signal generation.
Diesel Fuel Hydrotreating Unit — Pavlodar Oil Chemistry Plant
Diesel fuel hydrotreating unit with catalytic dewaxing equipment, part of section C-300/1 of the primary oil refining plant LK-6U at the operating Pavlodar Oil Chemistry Plant. Full scope of instrumentation, automation, and process control systems work.
Biopharmaceutical Plant — GMP-Compliant Automation
Construction of a workshop for the production of active pharmaceutical ingredients at a biopharmaceutical plant for immunobiological drugs compliant with GMP requirements. APS scope: design, supply, installation, and commissioning of an automated control and dispatching system for a full production cycle to ensure compliance with international quality standards.
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Alternative Power System
Full-Cycle Engineering Company
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Republic of Kazakhstan, Almaty, Nazarbayev Ave. 175, office 300
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+7 727 267 09 08Working hours
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