Process Control Systems Implementation and Maintenance
Design, implementation, and maintenance of Process Control Systems for industrial enterprises in Kazakhstan since 2009.
Process Control System Design
We perform the full cycle of design works to create reliable automated systems. Engineering is conducted in strict compliance with the current technical regulations and industrial safety standards of the Republic of Kazakhstan. Based on the developed design solutions, qualified assembly of control and automation cabinets is carried out at our dedicated workshop. The design package includes detailed layout drawings, hook-ups, and cable schedules.
- Performing site audits, inspecting cable routes, and collecting initial data.
- Developing technical specifications and selecting system architecture.
- Preparing the complete set of design and working documentation for instrumentation.
- Selecting equipment and compiling specification sheets for purchasing.
Control System Deployment and Integration
During the integration stage, separate field sensors, controllers, and operator panels are unified into a single control complex. We configure data exchange and connect new automation systems to existing process equipment. Custom SCADA systems and PLC programming form the core software of the implemented control solution, allowing operator staff to view and control the process parameters from a single interface.
- Configuring programmable logic controllers and input/output modules.
- Integrating sensors, actuators, and local instrumentation devices.
- Developing human-machine interfaces for process monitoring.
- Configuring industrial networks and redundant communication protocols.
On-Site Commissioning and Entry into Operation
Commissioning works ensure the readiness of the process control system for a safe industrial launch. Our engineers verify every electrical connection, perform signal testing, and configure control algorithms. Upon completing the checks, we prepare the system for operation and hand over the complete set of documentation, including calibration logs and test protocols.
- Verifying cable connections, checking marking tags, and loop testing.
- Tuning automatic control loops and checking safety interlocks.
- Debugging application software and performing load testing.
- Entry into operation with the preparation of acceptance protocols.
Process Control System Modernization and Support
We help industrial facilities modernize outdated control systems to increase reliability and operational safety. A phased modernization strategy is implemented to minimize production downtime. Related maintenance of automation equipment and regular personnel familiarization programs ensure stable operation and quick adaptation to the updated complex, avoiding human errors and securing steady operation.
- Replacing legacy controllers, input/output modules, and power supplies.
- Migrating and updating application programs for PLCs and SCADA.
- Connecting modern instruments and adding new measurement loops.
- Improving graphic layouts for more effective process monitoring.
APS has operated in Kazakhstan since 2009 and delivers industrial projects in the oil refining, gas, chemical, pharmaceutical, mining, and energy sectors. Its projects use solutions from Siemens, ABB, Schneider Electric, Emerson, Yokogawa, Honeywell, and other industrial automation manufacturers.
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Diesel Fuel Hydrotreating Unit — Pavlodar Oil Chemistry Plant
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Heat Main TM-II Reconstruction — Automation & Dispatching
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Alternative Power System
Full-Cycle Engineering Company
Address
Republic of Kazakhstan, Almaty, Nazarbayev Ave. 175, office 300
Phone
+7 727 267 09 08Working hours
Mon–Fri, 09:00–18:00